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Pharmaceuticals &
Biotech
 
 
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Intergrated Fermentation Plants
 

 

The uses of fermentation technology are diverse and include the production of animal health vaccines, hormones, vitamins, therapeutics such as insulin, immunization vaccines, anti biotic, interferon's for cancer and hepatitis treatment.

IDMC offers integrated fermentation systems for Microbial, Cell culture and virus culture fermentation. The scope includes the single point responsibility of conceptualizing, designing, fabrication, mechanical, electrical, instrumentation, and pneumatic installation and commissioning of complete fermentation plant including the upstream, down stream equipment through transfer lines and CIP equipment. IDMC does the complete automation of the plants.

IDMC offers fully automatic, semiautomatic and manual fermentation systems for;

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Microbial culture fermentation (Bacterial, yeast and other such cultures)

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Cell Cultures fermentation (Mammalian cells, animal cells & plant cell, virus cultures)

All the fermentors are equipped with technically advanced, state of the art agitators having suitable impeller geometry to suit the application.

   
Agitator
 
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Top mounted, mechanically sealed rush ton turbines, pitch blade turbine, curved blade turbines, hydrofoil impeller for axial flow, split blade turbines etc.

 
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Bottom mounted mechanically sealed

 
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Bottom mounted magnetically coupled agitators
 
Automation
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Distributed control system (DCS)
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Programmable Logic Controller (PLC)

Complete with SCADA and data logging. The systems are CFR21 Part11 compliant and the lifecycle follows the ISPE GAMP 4 guidelines.

IDMC offers fermentation systems from 20 Liters till 150 Kilo Liters.

All the equipment are designed to pass the riboflavin test which is carried out at IDMC

IDMC fermentation systems are supported by validation documents prepared at IDMC and at site. They pre-validated at the works till certain sizes.

Few Prominent Installations done by IDMC
 
Integrated Fermentation Plant For Insulin Mfg.
 
 
Fermenters For Cell Culture Fermentation
 

Typical process control of Fermentation Plant

 
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