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Bulk Milk cooler
 
 
 
 
 
Bulk Milk Cooler
 

BMC Description

 

Bulk milk cooling unit is used to cool raw milk at the village level co-operative milk societies from the ambient temperature to 4 degree Celsius in conformity to specified ISO standard .

The cooling tank is used for cooling the milk immediately after milking to conserve quality of milk and check growth of micro-organisms. It is intended for daily collection of milk. It is a hygienic container built to sanitary standards, which besides cooling also serves as buffer storage prior to transfer of milk for onward transportation and further processing.

The milking system has been configured such that volume of each milking is as under:
i) Milking in the morning (up to 10 AM ) - 50 %
ii) Milking in the evening - 50 %

The agitator provided in the cooling tank works intermittently and at a very gentle speed to avoid damage to the milk fat globules.

The best alternative to present collection system of milk is cooling of milk immediately after milking by bulk cooling tanks. The usage of such tanks has become popular in the recent past because it not only helps in increasing the shelf life of milk but also provides a systematic and simple way, to ensure procurement of more milk by covering untapped areas for milk procurement.

As per the latest Draft Codex International Code of Hygienic Practice for Milk and Milk Products from Codex Secretariat, if milk is not processed within two hours of milking, it is required to be cooled to a temperature below 7deg celsius. Therefore, the dairies who have to market their milk and milk products in international market shall have to comply with the Codex International Code of Hygienic Practice and cold chain will become a must for them. Initial capital investment pays back in the long run, as the system eliminates use of milk cans, milk sourage and reduction in transportation costs..

Typical rural milk chilling and collection system
 

Objectives behind installation of BMC :

  1. Enhance and maintain quality of milk to avoid economic losses to farmers because of spoilage/sourage.
  2. To produce quality products for export and domestic requirements.
  3. To reduce cost by regulating transportation of the milk on alternative days and also through reduction in expenditure on purchase and maintenance of cans.
  4. Flexibility in milk collection time resulting in increase in volume of milk collected at the centers.
  5. Farmers to get better returns for quality of milk.
  6. Energy saving by avoiding chilling at the main dairy.

Beneficiaries:

Village milk cooperative societies of cooperative milk union or milk collection centers of private dairies
Advantages of using BMC
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Compact package unit simple to operate,
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Power savings, almost trouble free running just like a large domestic refrigerator
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Milk gets immediately cooled when poured progressively ( Cooling Curve )
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Only to be run during reception hours' and not a three shift operation
--
Can be easily relocated to other potential areas, being a package unit
 
OUR EXPERTISE
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Milk route management
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Identification of potential milk pockets
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Plotting and establishing milk route chain
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Evaluating flush and lean factor
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Chilling cost and pay back period calculations
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Identifying BMC capacity
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Sizing condensing units, DG sets, stabilizers and other accessories
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Installation and commissioning
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After sales service

Performance of Bulk Milk Cooler

The ISO (ISO 5708: First edition–1983-03-15) classifies bulk milk coolings tanks on the basis of following performance parameters, and specifies refrigeration ratings i.e. the daily capacity, milk cooling rate and storage temperature performance.

Classification on the basis of performance:

 

Classification of BMCs On The Basis of the Number of Milk Collections

 

Classification

Number of milk collections

‘2'

Tank designed for two milk collections

‘4'

Tank designed for four milk collection

 

Classification on Basis of Performance and Safe Operating Temperatures

 

Classification

Performance
Temperature (PT) O C

Safe Operating
Temperature (SOT) O C

A

38

43

B

32

38

C

25

32

 

Classification of BMCs on the basis of time taken for cooling of milk
 

Classification

Cooling time in hours for
first collection (35 to 4°C)

I

2.5

II

3.0

III

3.5

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